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src="data:image/png;base64,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"></div><div 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mb-0">1.通過課程學(xué)習，學(xué)員能夠掌握有效的JIT\TPM\標準化管理方法，優(yōu)化生產(chǎn)流程，減少生產(chǎn)過程中的浪費，從而提升生產(chǎn)效率。 2.課程將提供系統(tǒng)性的管理知識和實際操作技能培訓(xùn)，幫助學(xué)員成長為優(yōu)秀的管理人才，為企業(yè)的發(fā)展提供有力支持。 3.適應(yīng)變化：隨著市場的不斷變化和競爭的加劇，企業(yè)需要不斷提升自身的競爭力。通過課程學(xué)習，學(xué)員將能夠更好地應(yīng)對市場變化，提高企業(yè)的適應(yīng)能力。</p> </div> <div id="zxzhqvg3d3nn" class="pt-4"> <div id="zxzhqvg3d3nn" class="d-flex align-items-center"> <div id="zxzhqvg3d3nn" class="tab-title-line"></div> <h3 class="fs-5 fw-400">課程大綱</h3> </div> <p style="white-space: pre-line" class="mt-3 mb-0">課題一：JIT準時化生產(chǎn) 第一講、JIT準時化生產(chǎn) 1、定義: 必要的時候提供必要數(shù)量的必要物品（不浪費） 2、討論：JUST IN TIME 第二講：JIT 中標準作業(yè)改善：是客戶來拉動的結(jié)果 1、標準作業(yè)三要素 1）節(jié)拍時間 2）作業(yè)序列 3）標準在制品 2、改善方法：8步法 第1步：了解流程 第2步：計算節(jié)拍時間 第3步：作業(yè)平衡改善 第4步：作業(yè)序列（分割和合并） 第5步：布局改善 第6步：標準作業(yè)指導(dǎo)書（SOP實例） 第7步：維持（目標板、現(xiàn)場審核、溝通平臺 ） 第8步：持續(xù)改善 第三講、案例討論：轉(zhuǎn)向支架 JIT 準時化生產(chǎn)中標準作業(yè)案例 1、節(jié)拍及流動 2、轉(zhuǎn)向支架生產(chǎn)JIT 標準作業(yè)改善 1）討論：關(guān)鍵問題的改善點 2）練習：流動狀態(tài)的一些圖標 3）討論：交付節(jié)拍時間 4）討論：各工序CT及平衡 （沖壓、焊接、裝配） 5）討論：沖壓工序問題及處理預(yù)想 6）討論：焊接工序問題及處理預(yù)想 7）討論：裝配工序問題及處理預(yù)想 8）討論：節(jié)拍時間 人力核算 9）討論：工序合并調(diào)整 10）討論：工序調(diào)整預(yù)想 11）討論：工序調(diào)整后運營方式調(diào)整 12）討論：標準作業(yè)改善后的運營方式 13）項目改善計劃跟蹤表： 14）討論：持續(xù)向后改善計劃 ——實踐練習討論：選取公司某個訂單產(chǎn)品示范 第四講、JIT 中SMED改善 1、SMED定義：單分鐘快速換模(<10分鐘) 2、為什么要推行SMED 3、案例：賽車換輪胎 —提問討論 4、SMED的秘訣：3T（Time、Team、Tools） 5、換型時間的定義 —內(nèi)/外部時間的定義 6、SMED改善實施 1）識別內(nèi)外→將內(nèi)轉(zhuǎn)外→ 減少內(nèi)部→ 減少外部→ 重復(fù)1-4 2）建立小組及分工 3）SMED快速換型記錄表 4）改善案例 7、換型標準作業(yè)指導(dǎo)書 第五講、SMED案例討論：減少換模異常時間改善案 1、組織團隊成立 2、TBP 八步法 討論：①明確問題→②分解問題→③設(shè)定目標→④把握真因→⑤制定對策→⑥貫徹實施對策→⑦評價果和制定對策→⑧標準化鞏固成果 3、討論：換型作業(yè)標準文件（示例） 課題二：TPM 設(shè)備管理 第一講：TPM基本概念 一、TPM定義？ ——Total Productive Maintenance 全員參與的生產(chǎn)保全 二、TPM 發(fā)展歷史是? 1、世界級發(fā)展：美國—日本—韓國—中國 逐步發(fā)展過來 ——美國PM方式對比日本TPM方式 2、保全類型發(fā)展：事后保全→預(yù)防保全→改良保全→保全預(yù)防→生產(chǎn)保全 3、設(shè)備管理手段發(fā)展：手動式管理 → 信息化+自動化+系統(tǒng)化 4、TPM管理范圍：生產(chǎn)部→企業(yè)整體→供應(yīng)鏈本集團 5、TPM含義發(fā)展：全員設(shè)備保全→全員生產(chǎn)保全→全面改善 三、TPM活動目的 ——人體質(zhì)改變：復(fù)合型員工 ——設(shè)備體質(zhì)改變：設(shè)備最大效率化體現(xiàn) ——企業(yè)體質(zhì)改變：企業(yè)運營方式體現(xiàn) 四、TPM 推進體系 ——基礎(chǔ)構(gòu)筑：5S+提案+小組活動 ——支柱內(nèi)容：TPM 8大支柱=自主+計劃+教育+改善+初期+事務(wù)+品質(zhì)+安全 ——方向：企業(yè)體質(zhì)改變+系統(tǒng)化，實現(xiàn)4個“0”化最高競爭力 第二講、案例 互動討論 一、案例1討論：TPM活動方法 1. 5大支柱的平衡來開展重要性 ——5大支柱：自主、計劃、教育、個別改善、MP初期管理 案例討論1：OEE不均衡—個別改善優(yōu)先型 案例討論2：OEE無提高—自主保全優(yōu)先型 案例討論3：OEE維持與提高—自主和計劃保全維持，個別改善一起進行 案例討論4：OEE維持——自主、計劃和教育并行，OEE向上——個別改善和MP活動并行 2.TPM活動三要素 1）三要素：板、物、人 ——板：活動看板；物：活動對象（三現(xiàn)）；人：活動主體（小集團） 二、案例2討論：設(shè)備效率改善 1、討論并練習OEE 算法 2、設(shè)備效率提升方法 1）討論：效率項目推進規(guī)劃 2）討論：效率項目推進—異常工時分析 3）效率項目推進—頒布責任書 4）討論：效率階段輸出 5）討論：SMED改善 6）討論：模具異常改善 7) 討論：試模異常改善 8) 討論：設(shè)備異常改善 9) 討論：故障減少開蓋保養(yǎng) 10）效率項目進度統(tǒng)計 11）討論：日常精益管理升級改善 12）效率項目節(jié)點成果 三、案例3討論：設(shè)備故障減少課題改善 1、焦點課題 降低擠壓1#機臺設(shè)備故障率 2、討論：焦點課題十步法 第1步：項目提出背景+項目團隊成員與職責 第2步：制定推進計劃 第3步：現(xiàn)狀問題調(diào)查 第4步：根本原因分析 第5步：設(shè)定改善目標 第6步：制定對策方案 第7步：實施改善對策 第8步：改善效果評估 第9步：對策標準化 第10步：總結(jié)與后續(xù)計劃 3、設(shè)備維修維護標準化教材 案例 1）故障管理目的及基準 2）故障的 管理基準（范圍） 3）設(shè)備保全對象決定（設(shè)備重要度評價） 4）設(shè)備重要度 評價基準 5）故障處理 細部FLOW 6）設(shè)備管理推進組織 7）保全對象整體結(jié)構(gòu)圖片 8）故障記錄表 9）障分析報告書/WHY-WHY分析 10）設(shè)備故障維修作業(yè)標準書 四、案例4討論：故障減少開蓋初期清掃活動: 1、設(shè)備初期清掃實踐流程 2、初期清掃小組成員及分工 3、活動前準備事項完善 4、活動中培訓(xùn)、拆解、清掃、及各種表格制作等 5、活動后總結(jié)及標準制定 6、問題整理及反省 ——實踐練習討論：初期清掃模式說明 課題三:標準化 案例討論；標準化流程管事 控制卡 1. 流程控制卡 2. 橫向控制卡 3. 稽核控制卡 4. 數(shù)據(jù)控制卡+數(shù)據(jù)收集作業(yè)指導(dǎo)書 5. 分段控制卡 6. 標準流程改善新舊流程對比分析 第一講、標準化管理 1.標準化的重要性：交通、國家 討論：什么是標準？ 2.標準的作用 1）能廣泛培訓(xùn)；2）能保持現(xiàn)有的方法；3）保證過程和程序穩(wěn)定；4）簡化循環(huán)|例行的工作；5）能預(yù)防缺陷；6）具備審核或診斷的基礎(chǔ) 3.三大類工作標準 1）工作區(qū)標準：組織、職責、區(qū)域規(guī)劃等 2）管理標準：員工手冊、上班制度等 3）作業(yè)標準：SOP、作業(yè)指導(dǎo)書等 作業(yè)標準要求：作業(yè)指導(dǎo)書 案例：某企業(yè)的作業(yè)標準——作業(yè)指導(dǎo)書 工作標準：一點課（一點課的要點） 案例：一點課 ——OPL制作—審核—現(xiàn)場培訓(xùn)—收錄 第二講、標準化手段之一目視化管理 討論：為何要目視管理 討論：什么是目視管理 1.目視化管理的方法 1）色彩化、圖示化 2）自動提示化 3）標志位置合理化 4）聲音并用化 2.目視化管理的6大應(yīng)用 應(yīng)用一：交流 應(yīng)用二：生產(chǎn)控制 應(yīng)用三：流程控制 應(yīng)用四：文件控制 應(yīng)用五：績效管理 應(yīng)用六：色彩管理 第三講：現(xiàn)場管理核心 導(dǎo)入：現(xiàn)場管理邏輯：圍繞降本增效而開展現(xiàn)場管理活動 ——現(xiàn)場管理從消除浪費開始 ——掌握精益生產(chǎn)的核心要義 討論：現(xiàn)場管理核心：5M1E 一、MAN人員管理 1.技能管理 2.態(tài)度管理 3.需求管理 二、MACHINE機器管理 1.效率管理 2.保全管理 8大支柱：自主、計劃、教育、改善、初期、品質(zhì)、安全、事務(wù) 三、MATERIAL物料 1.物料供應(yīng)保障管理 2.內(nèi)部物流管理 四、METHOD操作方法 1.SOP作業(yè)標準化 2.流程規(guī)范管理 五、MEASURE測量 六、ENVIRONMENT環(huán)境 1.5S|6S管理 2.三定管理 3.PDCA管理循環(huán) 第四講：現(xiàn)場管理的落地手段（建立數(shù)據(jù)監(jiān)控體系） 1.人：作業(yè)效率數(shù)據(jù) 2.機：設(shè)備稼動效率 3.料：庫存周轉(zhuǎn)率 4.法：標準遵守率 5.測：SPC|不良率數(shù)據(jù) 6.環(huán)：6S水準評分 實踐訓(xùn)練：訓(xùn)練表單講解 ——人機料法環(huán)、管理目標和方法 </p> </div> </div> </div> <div id="zxzhqvg3d3nn" class="col-3"> <div id="zxzhqvg3d3nn" class="bg-white mt-4 py-4 px-3"> <div id="zxzhqvg3d3nn" class="d-flex align-items-center"> <div id="zxzhqvg3d3nn" class="tab-title-line"></div> <h3 class="fs-6 fw-400">講師資料</h3> </div> <div id="zxzhqvg3d3nn" class="text-center mt-4"> <img class="width-120 height-120 rounded" 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